At a glance
The facility at Haridwar has the following installed capacity to manufacture Tablet, Capsule and Oral Liquid dosage form of Non Beta Lactum Products. The site consists of manufacturing block for Tablet, Capsule & Oral Liquid dosage form. The departments are Quality Assurance, Quality Control, Reception, Warehouse, Engineering, Utility, Personnel & Administration, Procurement, Artwork Designing, Accounts, Regulatory and PPIC.
The walls are painted with antifungal plastic enamel emulsion paint and the core areas are painted with PU paints. The floors are covered with Kota stone with joints in gap of 4 mm thick and 10 mm deep with solvent free epoxy resin material. The epoxy covings have been done at all the corners, wall to wall joints, wall to floor joint, wall to ceiling joints etc.
The covings are built with Silica and polyurethane based material. ‘Hygiene coating’ for walls and floors are designed to help maintain hygienic environment. They prevent the spreading of germs, reduce the risk of contamination and protects against harmful microorganism.
All major equipments are of cGMP model and are procured from the leading domestic manufacturers such as Ganson’s Auto Coater, Cadmac’s Compression Machine, Pharma Lab’s Liquid Line, Elmach’s Blister Machine, Rapid Pack’s Alu-Alu Packing machine and many others.
The Manufacturing Block is equipped with 26 AHU and 01 forced ventilation system catering the quality air supplies to various sections. Each area is covered with separate AHU.
Entire processing area is classified to be maintaining the requirements of Class 1, 00,000. The entire HVAC system is validated as per the validation protocol.
The filter is designed as pre-filtration using 20 micron & 10 micron filters followed by 3 micron fine filter and terminal 0.3 micron HEPA filters.
Well designed water system containing on line conductivity with auto dumping system for continuous monitoring of the quality parameter of purified water is installed at site. The ground water is pumped to storage tank which undergoes for treatment by using Sand filter, carbon fiter,5,0 micron cartridge filter & Reverse Osmosis (RO-mix bed) with on line Ph meter tds meter and conductivity meter. The sand filter has capacity of 3000 Liters/hr. The carbon filter capacity is 3000 liters . Reverse Osmosis plant RO-mix bed is of 2000 Liters/Hour Capacity. The potable, RO and purified water storage tanks are of non reactive SS material. Purified water is circulated through a loop system of SS 316 L materials. The Purified water system is a hot water sanitizable system.
The purified water produced conforms to Pharmacopoeial specification (IP/BP/USP) and is used as process water and for final washing of equipment.
Manufacturing - Features
Some of the latest features are:
|Sustain Release Tabs / Caps||Transparent Cough Expectorant|
|Mouth Dissolving Tabs||Attractive Alu. Pouch Packs|
|Enteric Coated Tabs|
Over and above all these a wide range of packing options with extensive capabilities provided at Ravian. The packaging is available for different pack sizes of:
|Tablets||Alu-Alu / Blister / Strip|
|Capsules||Alu-Alu / Blister / Strip|
|Liquid Orals||Glass & PET Bottles|
The following are the list of manufacturing capacity for respective dosage forms:-
|Compressed Tablets||3000 Million Tablets|
|Hard Gelatin Capsules||300 million Capsules|
|Oral Liquid||4.50 lac kilolitres per year|